Corn Puffed Extruder-manufacture,factory,supplier from China

Extruder belongs to a kind of equipment for processing puffed food. It is a kind of equipment for processing puffed food, such as processing rice, corn, soybean, wheat, etc., in daily life.

Puffed food appeared in the market in the 1960s. Later, it quickly became popular in various countries because of its unique taste, simple eating and various patterns. It has long occupied the most frequently purchased snack types with chocolate, wafers and other foods.However, the long-term sales advertisements and puffed food have left us with a stereotyped image. Recently, many consumers said that when they saw the product category as "oil-containing puffed food", they were very worried about whether it was an unhealthy snack.

Direct puffed snack food is a very widely consumed food, they are used by the type of extruder characteristics known as corn fruit. In recent years, this type of food is called direct puffed food. Typically, direct puffing foods are produced on high shear cooking extruders. This type of product is named for the direct puffing that occurs when the product comes out of the extruder template and requires no further processing other than drying.

Working Principle of Twin Screw ExtrusionAfter a certain amount of pulverization, the material with a certain water content is fed into the extruder cavity, so that the material will undergo mixing, shearing, A series of complex continuous processes such as melting, curing and sterilization. Because there is a certain air pressure difference inside and outside the barrel, the moment the material is extruded, the external pressure it is subjected to is reduced to normal pressure, so that the material is instantly puffed.

For extruder equipment, the model specifications of extruder equipment are classified according to the diameter of the screw. For the sake of explanation, plastic is used as an example below, but the same is true for food extruders.That is to say, the screw diameter of the extruder equipment is the model specification of the extruder equipment. For example, the screw diameter of the 90-type extruder equipment is 90mm.

Twin screw extruder is developed on the basis of single screw extruder. Two screws are placed side by side in the barrel of the twin screw extruder. According to the meshing degree of the two screws can be divided into mutual meshing type and non-meshing type. According to the rotation direction of the two screw shafts, it can be divided into reverse rotation type and co-rotation type.(1) meshing twin screw: Because the meshing gap of the meshing screw is very small, the material has the ability of forced conveying, not easy to produce backflow, leakage phenomenon.

Feed extruder is a single screw extruder. Mainly used for food puffing, livestock feed or used for puffing single raw materials, but also as a plant oil and drinking wine production of raw materials in the pre-place. Twin-screw extruding extruder, mainly used for the production and processing of high-grade aquatic products, pet materials, especially the processing of viscous materials.What are its characteristics?1.

Series double screw extruder introduction:1, mainly by the feeding system, extrusion system, rotary cutting system, heating system, lubrication system, control system.2, extruder feeding system, main drive system, rotary cutting system all adopt frequency control, strong power, smooth operation, power saving.3, automatic lubrication, forced cooling, to ensure the safe operation of the extruder and prolong the life.4, screw alloy material, through special processing, high strength, wear resistance, increase the service life.5, according to different products, with different structure and length

When operating a twin-screw extruder, it should be maintained on time. The maintenance process is carried out after the twin-screw extruder runs continuously for 2500-5000h and shuts down. The screw is extracted to inspect, measure and identify the wear condition of the most critical components, replace the components that have reached the specified wear limit as soon as possible, and repair the damaged components . The maintenance standard of the reducer of the twin-screw extruder is the same as that of the ordinary standard reducer.

Screw extruder is mainly used in the production of starch extruded food, protein extruded food and extruded feed in the food industry, and can also be used as a special chemical or biochemical reactor.Starch puffed foodThe starch in the grain will gelatinize (αize) under the high temperature and pressure of the extruder. The results showed that the degree of starch αization was more than 98% and the crude fat decreased by 60% or even disappeared after the puffed corn flour. Water solubility increased by more than 40%. Therefore, extruder can replace roller dryer to produce gelatinized starch.