Food twin screw extruder protein and fiber production line-manufacture,factory,supplier from China

(Total 24 Products for Food twin screw extruder protein and fiber production line)
Textured soye protein process line is made of low temperature defatted soy flour, wheat protein, soybean and remoted protein as the primary uncooked materials, and produced thru mixing, cooking, and extruding inside the double-screw extruder underneath high temperature and high pressure.       the fiber soy protein is in strong muscle fiber structure with excessive tenacity that may maintain suitable water and oil absorption capacity, so it may be extensively used in meat, speedy meals, instant meals, fillings as vegetarian meat.
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Extrusion organization technology is a kind of raw material mixing, transportation, melting, extrusion molding and other processing units in one of the non-traditional food processing technology, with high efficiency, energy saving, clean and diversified processing products and other advantages. The texture, taste and nutritional value of protein can be improved by extrusion organizing technology, and the effective utilization rate of protein can be increased.
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Equipment introductionSLG85-A large-scale twin-screw extruder is a puffed food equipment developed by using foreign advanced twin-screw extrusion technology and combined with our company's rich experience in puffed food technology research for many years.The equipment adopts stable and reliable frequency conversion speed regulation system and precise pressure sensing system, which makes the operation more convenient and accurate. The spiral part adopts a specially designed screw structure such as two co-rotating, double-ended arc grooves and kneading blocks.
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This equipment is SLG65-D type upgrade equipmentThe SLG65-DJ twin-screw extruder adopts the international advanced twin-screw extrusion technology and combines our company's rich experience in puffed food technology research for many years.This series of mainframes is suitable for a wide range of raw materials. It can be used corn, rice, millet, black rice, mung bean, buckwheat and other whole grains as raw materials.
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Soy protein mock meat processing line is designed and produced with our  rich  reviews  on  meals  extruder enterprise for over two decades. it adopts nonfat low temperature soya bean meal as major uncooked cloth to deliver all varieties of textured protein food, that's dietary and effects absorbed with the aid of human frame. such soya protein meals seems like actual muscle meat and mastication. textured  soya protein meals is widely appied to many industries, together with can food, sesoning meals, ham, cooking, and so forth.
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Equipment introductionSLG72-A large-scale twin-screw extruder is a puffed food equipment developed by using foreign advanced twin-screw extrusion technology combined with our company's rich experience in puffed food technology research over the years.The equipment adopts a stable and reliable frequency conversion speed regulation system, which is more convenient to operate, and the data display is more accurate and intuitive. The spiral part adopts a specially designed screw structure such as two co-rotating, double-ended arc grooves and kneading blocks.
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TVP (Textured vegetarian soya protein/Fiber protein) processing line is designed and produced with our rich experiences on food extruder industry for over twenty years. It adopts nonfat low temperature soya bean meal as main raw material to produce all kinds of textured protein food, which is nutritional and easily absorbed by human body. Such soya protein food looks like real muscle meat and mastication. Textured soya protein food is widely appied to many industries, such as can food, sesoning food, ham, cooking, etc.
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  The products produced by the soy protein production line are mainly made from low-temperature soybean meal, soy protein isolate, gluten powder, and other raw materials. The process of mixing and homogenizing materials, steaming and ripening, high-temperature sterilization, and extrusion molding is completed in a twin-screw extruder to produce high-strength and high toughness soy protein food with a layered muscle fiber structure, similar to the taste and texture of meat.
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Equipment introduction:SLG65—C type double-screw extruder technical parametersScrew diameter: Φ65mmScrew speed: 0~250rpmzProcessing capacity: 80~120kg/hTemperature control range: 0~399cMotor power: 22kwMachine center height: 1020mmDimensions: 2400×960×1800mmSLG65-C type double-screw puffing machine is a puffing food equipment suitable for my country’s national conditions, developed by using the international advanced double-screw extrusion puffing technology, combined with our company’s rich experience in puffed food technology research for many years.Host FeaturesThe host adopts a stable and
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Soy protein mock meat processing line is designed and produced with our  rich  experiences  on  food  extruder agency for over two decades. it adopts nonfat low temperature soya bean meal as foremost uncooked cloth to deliver all forms of textured protein meals, which is nutritional and effortlessly absorbed with the aid of human body. such soya protein meals looks as if actual muscle meat and mastication. textured  soya protein food is broadly appied to many industries, together with can meals, sesoning meals, ham, cooking, and so forth.
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  The vegetarian meat production line mainly uses low-temperature soybean meal, soy protein isolate, gluten powder, etc. as the main raw materials. After being mixed and homogenized by a fully automatic ingredient system, the material is mixed, steamed, matured, high-temperature sterilized, and extruded in a twin screw extruder. It produces a high strength, high toughness soybean silk drawing protein food with layered muscle fiber structure, and its taste and texture are similar to meat.
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device nameDrawing protein production line, tissue protein production line, vegetarian meat production line, vegetarian meat equipment, artificial meat equipmentEquipment introductionDrawing protein and tissue protein production line is a new generation of drawing protein and tissue protein production line developed by Dayi R&D team for decades, through changing formulas, improving processes, and innovating processing methods.
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The TSP fiber soy protein is made of low temperature defatted soy flour, wheat protein, soybean and isolated protein as the main raw materials, and produced through mixing, cooking, and extruding in the double-screw extruder under high temperature and high pressure. The fiber soy protein is in strong muscle fiber structure with high tenacity which can keep good water and oil absorption ability, so it can be widely used in meat, fast food, instant food, fillings as vegetarian meat.
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  The nutritional rice production line takes grains as the main raw materials (corn flour, rice flour, millet flour, flour, etc.), vegetables, fruits, eggs, meat and other selective ingredients, and adds minerals such as calcium, phosphorus, iron and vitamins.
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Equipment introductionDLG90 type extruder is mainly used to process all kinds of twice-puffed food and three-dimensional puffed food. The raw materials used are various starch, flour and potato whole powder.
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Fiber soye protein process line is in strong muscle fiber structure with immoderate tenacity which can keep suitable water and oil absorption capacity, so it can be significantly used in meat, speedy meals, immediately food, fillings as vegetarian meat. by way of converting mildew, the fiber soy protein may be in shapes of sheet, flake, stick, block, crumb, and so on. Technical ParameterModelInstalled powerPower consumptionCapacityDimensionSLG72  Fiber Protein process line304kw210kw250~300kg/h60260×6500×6497mmSchematic diagram of production lineProduction Display  
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Textured vegetable protein making machine is made from low temperature defatted soy flour, wheat protein, soybean and remoted protein because the number one uncooked materials, and produced thru mixing, cooking, and extruding in the double-screw extruder under excessive temperature and high pressure. the fiber soy protein is in sturdy muscle fiber shape with excessive tenacity that may keep suitable water and oil absorption potential, so it may be appreciably used in meat, fast food, straight away meals, fillings as vegetarian meat.
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1. Device layout: The device is arranged according to the preset product types. For example, there are three solutions, as we've seen, divided into three rows of devices, and the number of devices is set according to the output of the product.2. Various types of large capacity storage tanks: several main material storage tanks, one batching tank, and one water storage tank.3. Feeding and discharging device: for example, the feeding and discharging are respectively the upper and lower two conveyor belts. This design makes the feeding and discharging non-interference.4.
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Soy protein mock meat processing line is designed and produced with our  rich  reviews  on  meals  extruder enterprise for over two decades. it adopts nonfat low temperature soya bean meal as major uncooked cloth to deliver all varieties of textured protein food, that's dietary and effects absorbed with the aid of human frame. such soya protein meals seems like actual muscle meat and mastication. textured  soya protein meals is widely appied to many industries, together with can food, sesoning meals, ham, cooking, and so forth.
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The pet food and aquatic feed production line is a high-end pet food processing equipment developed by Dayi to meet the emerging pet supplies market.  The whole production line has a reasonable design, flexible configuration and strong adaptability.  It can produce crispy pet food, such as dog food, cat food, fish and bird feed, etc., and can also produce single-color or two-color chewing pet food.  MultipurposeThis production line uses the unique twin-screw extruding extrusion technology of Dayi to make the product incision smoother and the shape more realistic.  At t
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Soy protein mock meat processing line is designed and produced with our  wealthy  experiences  on  meals  extruder enterprise for over 20 years. it adopts nonfat low temperature soya bean meal as major uncooked material to supply all types of textured protein food, which is dietary and effortlessly absorbed with the aid of human frame. such soya protein food seems like actual muscle meat and mastication. textured  soya protein food is widely appied to many industries, inclusive of can meals, sesoning food, ham, cooking, and so on.
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This corn flakes processing line can not only produce the corn flakes but also breakfast cereal products by adjusting some assistant machines.The main raw material is corn powder in 60-80 mesh, and other grain powder or some nutritional ingedients, like vitamin. The raw materials will be cooked well in the extruder by twin screw rotating under high temperature and pressure.
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Nutrition powder and baby food production line is another new expansion application of Dayi in twin-screw extrusion technology. It has the characteristics of high degree of automation, strong stability, simple operation, high output, short process time, etc., and effectively improves various drawbacks in the original tradition, and the processing raw materials are also more extensive. At the same time, various nutrients can also be added according to customer process requirements to produce multi-functional nutritional and health food.
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Nutrition powder and baby food production line is another new expansion application of Dayi in twin-screw extrusion technology. It has the characteristics of high degree of automation, strong stability, simple operation, high output, short process time, etc., and effectively improves various drawbacks in the original tradition, and the processing raw materials are also more extensive. At the same time, various nutrients can also be added according to customer process requirements to produce multi-functional nutritional and health food
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Working Principle of Twin Screw ExtrusionAfter a certain amount of pulverization, the material with a certain water content is fed into the extruder cavity, so that the material will undergo mixing, shearing, A series of complex continuous processes such as melting, curing and sterilization. Because there is a certain air pressure difference inside and outside the barrel, the moment the material is extruded, the external pressure it is subjected to is reduced to normal pressure, so that the material is instantly puffed.
The fiber-drawing protein of twin-screw extruder takes low-temperature soybean meal, soybean protein isolate and wheat gluten as main raw materials. In the twin-screw extruder, the processes of extrusion, forced transportation, crushing and kneading, mixing and homogenizing, shearing and extrusion are completed. At the same time, the processing process of high temperature and high pressure and sterilization is continued to modify protein molecules and form a new layered fiber structure. Produce high-strength, high-toughness, texture and taste similar to meat.
When using a twin-screw extruder, the twin-screw extruder needs to install the device correctly, so that it can save energy and time during production.The twin-screw extruder is fully automated from batching, extrusion, puffing, molding, core sandwiching, cutting, spraying to finished products at one time. The production line has the characteristics of many optional models, flexible equipment configuration, wide range of raw materials, many types of products, and simple operation.
The advantages of our twin screw extruder:1. Double screw snack extruder adopts side forced feeding technology, which increases the integrity of the material and greatly increases the output. The position and shape of the feed port also have a great influence on the feed efficiency. Under the same parameters, the feed area increases and the output increases. For the same inlet area, rectangular section has greater feed efficiency than circular section. The use of side twin screw feed is also based on such a consideration.2. Twin screw extruder has strong self-cleaning ability.
Series double screw extruder introduction:1, mainly by the feeding system, extrusion system, rotary cutting system, heating system, lubrication system, control system.2, extruder feeding system, main drive system, rotary cutting system all adopt frequency control, strong power, smooth operation, power saving.3, automatic lubrication, forced cooling, to ensure the safe operation of the extruder and prolong the life.4, screw alloy material, through special processing, high strength, wear resistance, increase the service life.5, according to different products, with different structure and length
Q: As an important screw on the extruder, what is the difference between the twin-screw extruder and the single-screw extruder?A: Like a general single-screw extruder, it consists of a transmission system, an extrusion system and a heating and cooling system.
The twin-screw extruder has the advantages of strong adaptability, sliding conveying and self-cleaning, but its structure is complex, the cost is high, and the corresponding maintenance and operation costs are also high. Therefore, twin-screw extruders are generally used in the production of high value-added aquatic and pet feeds, such as the production of eel, soft-shelled turtle and juvenile fish feed, because the prices of these products in the market are sufficient to return the manufactured products of twin-screw technology.
Twin screw extruder to keep clean can produce better products, keep clean can also reduce the occurrence of failure rate, ensure the continuous production, twin screw extrusion equipment maintenance basic elements - inspection, cleaning.The inner wall of cooling water pipe attached to twin screw extrusion equipment is easy to scale, and the outside is easy to rust and corrosion. The maintenance should be carefully checked.
Twin screw extruder extrusion system (screw and barrel), transmission structure (reducer box, bearing and motor), feeding system, heating and cooling structure and control system is composed of five parts, and single screw extruder is different, twin screw extruder barrel has two screw, screw bearing specifications and layout is more complex.EXTRUSION SYSTEM1. Screw structureIs the main part of the extruder, twin screw screw tooth shape does not conform to the rules, can not form a closed line of engagement, belongs to the non-sealed type.
When operating a twin-screw extruder, it should be maintained on time. The maintenance process is carried out after the twin-screw extruder runs continuously for 2500-5000h and shuts down. The screw is extracted to inspect, measure and identify the wear condition of the most critical components, replace the components that have reached the specified wear limit as soon as possible, and repair the damaged components . The maintenance standard of the reducer of the twin-screw extruder is the same as that of the ordinary standard reducer.