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The products produced by the bread crumb production line are widely used as food additives, mainly used in fried foods such as Western style steak and chicken legs. The bread crumb production line developed by our company has changed the traditional production process of bread crumbs. From fabric input to crushing and shaping, it is produced on an automatic assembly line with a high degree of automation. The surplus materials and waste generated during the production process can be reused, greatly reducing production costs and improving production efficiency.
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The product produced by the bread crumb production line is a widely used food additive, which is mainly used in the frying process of food, such as Chicken-fried steak, fried chicken steak, fried chicken leg, etc. The food made by adding bread crumbs and frying it has a crispy taste, rich layers, and is deeply loved by consumers. The bread crumb production line developed by our company has changed the traditional production process of bread crumbs.
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OverviewThis complete set of equipment is widely used, and can fry various foods such as potato chips, shrimp sticks, and rice noodles. This complete set of equipment integrates the functions of frying, oil rejection, and lifting. A series of actions are controlled by PLC centralized automatic control, which makes the control accurate and reliable, greatly improves the production efficiency, and saves a lot of human resources.
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The fully automatic nutritional rice production line is developed to address the significant loss of nutrients in rice during traditional rice milling production processes. Rice and other nutrients can be made into high value-added products through extrusion technology. During this process, broken rice and rice bran can be reused. The entire production process is simple and easy to operate. After crushing the broken rice, it is mixed with a certain amount of water, oil, etc.
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The vegetarian meat production line mainly uses low-temperature soybean meal, soy protein isolate, gluten powder, etc. as the main raw materials. After being mixed and homogenized by a fully automatic ingredient system, the material is mixed, steamed, matured, high-temperature sterilized, and extruded in a twin screw extruder. It produces a high strength, high toughness soybean silk drawing protein food with layered muscle fiber structure, and its taste and texture are similar to meat.
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Extruded pasta/pasta production line generally uses special flour as raw material, its production process includes mixing, extrusion curing, molding, cutting, drying, etc., the equipment is automatically controlled, to achieve automatic production line. Its products include extruded noodles such as knife-cut noodles (an upgrade of instant noodles), various shapes of pasta (such as hollow tubes, shell shape, rice grain shape, etc.);The production line is flour, corn starch, potato starch as raw materials, after extrusion, curing, forming, drying, frying, puffing of a snack.
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Frying machine using advanced oil and water integration technology, to overcome the shortcomings of the traditional frying machine, automatic filtration, can maintain the clean frying oil, the consistency of the letter fried products, not only improve the quality of products, extend the shelf life, but also bring higher added value for products.Due to the characteristics of cooking oil, when the temperature reaches 360 to 366 degrees Celsius, the oil in the pan starts to spontaneously ignite, and the temperature reaches 400 degrees Celsius for a short time.
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The products produced by the soy protein production line are mainly made from low-temperature soybean meal, soy protein isolate, gluten powder, and other raw materials. The process of mixing and homogenizing materials, steaming and ripening, high-temperature sterilization, and extrusion molding is completed in a twin-screw extruder to produce high-strength and high toughness soy protein food with a layered muscle fiber structure, similar to the taste and texture of meat.
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The fried snack production line takes wheat flour as the main raw material, and can also be a mixture of corn flour, wheat flour and Rice noodles. By changing the mold and auxiliary equipment, various products can be produced. Such as salad fries, wave slices, salad slices, crispy rice dumplings, etc. The products produced have a crispy and non greasy taste, are rich in nutrients, easy to digest, and are loved by consumers around the world. Our company's fried snack production line has multiple configurations and can customize different production equipment according to customer needs.
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The Pet food production line developed by our company is a fully automated production line with high output, multiple configurations and high quality. The production line gives Pet food a new form, unique taste and color, and adapts to the needs of the modern Pet food market with the most scientific nutrition ratio and easy digestion. Take extrusion dog chew as an example. It is a chew type Pet food with different shapes, such as stick shaped, bone shaped, and so on, which is made of a variety of materials in a scientific proportion and extruded by an extruder.
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The fried wheat flour snack production line is another new expanded application of twin screw extrusion technology. This production line integrates raw material mixing, steaming, ripening, puffing, shaping, frying, and seasoning, without the need for a boiler. The production process is simplified, efficient, and environmentally friendly. The raw materials required for production can be either single Rice noodles, flour, corn flour, corn flour and other materials, or mixed materials.
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The bread crumb production line developed by our company adopts a twin-screw extrusion puffing process, which converts flour or other powdered grain raw materials into crumbs, needle shaped or flake shaped bread crumbs and snowflake flakes. The production process includes feeding, mixing, puffing, cooling, crushing, etc. Compared to traditional baking methods for producing bread bran, the use of puffing technology has advantages such as high yield, high continuous production capacity, energy conservation, and labor saving.
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The Doritos production line developed by our company is mainly made of corn flour, Corn starch, big Rice noodles, wheat flour and other raw materials, which are extruded, rolled into triangular, round, square and other shapes of thin slices, and then baked for seasoning. Its crispy and non greasy taste is deeply loved by domestic and foreign consumers.
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Soy protein mock meat processing line is designed and produced with our rich reviews on meals extruder enterprise for over two decades. it adopts nonfat low temperature soya bean meal as major uncooked cloth to deliver all varieties of textured protein food, that's dietary and effects absorbed with the aid of human frame. such soya protein meals seems like actual muscle meat and mastication. textured soya protein meals is widely appied to many industries, together with can food, sesoning meals, ham, cooking, and so forth.
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The nutritional powder production line developed by our company is another new extension of the twin screw extrusion technology. The traditional manual frying method for nutritional powder is inefficient, and hygiene and quality issues are difficult to control, resulting in a single processing material. Twin screw extrusion technology makes up for the above shortcomings. It can process a wide range of raw materials, including Rice noodles, corn flour, soybean flour, buckwheat flour, etc.
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This Double-screw fried wheat flour snack processing line uses double screw extruding technique to replace the traditional steam booling process with high efficiency and no pollution without a boiler. The raw material can be total whear flour, or mixing with corn powder, rice powder, or others. By changing the moulds, the products can be in different shapes. After fried and flavored, the final snacks will be crispy and tasty. This line has features of continuous working, stable performance, and reasonable design.Schematic diagram of production line
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Breadcrumb is specifically used for fried beefsteak and bird as frying dressing. this line is specially designed and evolved to perform from the fabric to very last shaping robotically with much less manpower, with out waste,lower production price, and better manufacturing performance.
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Nutrition powder and baby food production line is another new expansion application of Dayi in twin-screw extrusion technology. It has the characteristics of high degree of automation, strong stability, simple operation, high output, short process time, etc., and effectively improves various drawbacks in the original tradition, and the processing raw materials are also more extensive. At the same time, various nutrients can also be added according to customer process requirements to produce multi-functional nutritional and health food.
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This approach line is newly designed and produced with foreign places superior technology. it has stepped forward the risks of import tool which include massive funding and excessive manufacturing charge. this line makes use of corn starch, wheat flour, potato starch as substances to supply"bugles", "net", "potato chips" and loads of various three-d compound extrusion meals. this line may be in comparison with the ones import equipments. underneath the equal features, its price is best one tenth of that of import system.
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The nutritional rice production line takes grains as the main raw materials (corn flour, rice flour, millet flour, flour, etc.), vegetables, fruits, eggs, meat and other selective ingredients, and adds minerals such as calcium, phosphorus, iron and vitamins.
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Fiber soye protein process line is in strong muscle fiber structure with immoderate tenacity which can keep suitable water and oil absorption capacity, so it can be significantly used in meat, speedy meals, immediately food, fillings as vegetarian meat. by way of converting mildew, the fiber soy protein may be in shapes of sheet, flake, stick, block, crumb, and so on. Technical ParameterModelInstalled powerPower consumptionCapacityDimensionSLG72 Fiber Protein process line304kw210kw250~300kg/h60260×6500×6497mmSchematic diagram of production lineProduction Display
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Textured soye protein process line is made of low temperature defatted soy flour, wheat protein, soybean and remoted protein as the primary uncooked materials, and produced thru mixing, cooking, and extruding inside the double-screw extruder underneath high temperature and high pressure. the fiber soy protein is in strong muscle fiber structure with excessive tenacity that may maintain suitable water and oil absorption capacity, so it may be extensively used in meat, speedy meals, instant meals, fillings as vegetarian meat.
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1. Device layout: The device is arranged according to the preset product types. For example, there are three solutions, as we've seen, divided into three rows of devices, and the number of devices is set according to the output of the product.2. Various types of large capacity storage tanks: several main material storage tanks, one batching tank, and one water storage tank.3. Feeding and discharging device: for example, the feeding and discharging are respectively the upper and lower two conveyor belts. This design makes the feeding and discharging non-interference.4.
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Pet food process line endues pet food with the amount of nutrition, digestible structure, novel shape, and unique taste to meet with the needs of modern market. The dog chewing food is extruded into a variety of shapes such as stick, bone, etc.
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